Digital Library / STP / STP1339-EB


Hydraulic Failure Analysis: Fluids, Components, and System Effects
Totten GE, Wills DK, Feldmann DG

Pages: 592       Published: 2001

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41 papers provide a comprehensive overview of the problems and new technologies in hydraulic systems associated with hydraulic fluids and their interaction with component design, component metallurgy, and the design of the hydraulic system itself.

Six sections cover: Theory, Mechanism and Simulation • Failure Analysis • Materials • Components--Seals, Valves and Rolling Element Bearings • Fluids

Major issues addressed include:

• The effect of fluid chemistry on component failure as the result of oxidation, wear debris, viscosity loss, generation of corrosion by-products, and yellow metal wear.

• Metallurgy of the material, including material pair effects and physical properties.

• The effect of surface finish.

• Modeling wear mechanisms as a function of material pair contact loading, speed, and other factors.

• Dynamic versus static wear.

• Wear mechanisms including rolling contact fatigue, cavitation, lubrication failure, abrasive wear, and others, in addition to combinations of these mechanisms.

• Methods of failure analysis focusing on strategies to identify root caused of failure.

• Hydraulic component design and metallurgy of bearings, gears, slippers, and end-plates.



Table of Contents

Overview PDF

Tribological Design: A Real World Approach
Ludema K.

Mechanisms of Abrasive Wear in Lubricated Contacts
Williams J., Hyncica A.

Tribology of Hydraulic Systems: Hydrodynamic Effects of Surface Roughness
Tønder K.

Lubrication Characteristics on Sliding Surfaces in a Piston Pump and Motor During Running-In Tests
Tanaka K., Kyogoku K., Nakahara T.

Elastic-Plastic Finite Element Stress Analysis of Two-Dimensional Rolling Contact
Jiang Y., Chang J., Xu B.

Development of a New Application-Related Test Procedure for Mechanical Testing of Hydraulic Fluids
Feldmann D., Kessler M.

Modeling Abrasive Wear of Homogeneous and Heterogeneous Materials
Elalem K., Li D., Anderson M., Chiovelli S.

Hydraulic Gear Pump Failure Analysis and Tribology Simulation
Wedeven L., Bourdoulous R.

Corrosive Wear in Hydraulic Systems: An Overview
Liang H., Totten G.

Root Cause Analysis to Identify Hydraulic Failure Modes
Reichel J., Wahl M.

Failure Analysis of the Hydraulic Drive System in a Storm Surge Barrier
Fluks M.

Analysis of Failure Modes of a Military Hydraulic Fluid: MIL-H-46170
Mowery R., Purdy E.

Wear Particle Analysis
Poley J.

Problems and Possibilities with Bottle Sampling for Assessment of Particle Concentration
Svedberg G., Sundvall K.

Wear and Wear Debris in a Changing World
Roylance B.

Advanced Strategies for the Monitoring and Control of Water Contamination in Oil Hydraulic Fluids
Troyer D.

Advancements in Fluid Analysis Technologies and Strategies for Hydraulic System Condition-Based Maintenance
Fitch J.

Hydraulic Pump Contaminant Wear
Tessmann R., Hong I.

Piston Pump Failures In Various Type Hydraulic Fluids
Ohkawa S., Konishi A., Hatano H., Voss D.

Fundamental Hydraulic Wear Processes
Liang H., Mizuno K., Totten G., Bishop R., Lemberger S.

Analysis of Common Failure Modes of Axial Piston Pumps
Fey C., Totten G., Sun Y.

Effect of Pump Inlet Conditions on Hydraulic Pump Cavitation: A Review
Bishop R., Totten G.

The Influence of Surface Topography and Environment on the Fatigue Life of a Hydraulic Motor
Scott W.

TRIZ-Based Root Cause Failure Analysis for Hydraulic Systems
Mann D., Hughes E.

The Surface Behavior of Metallic Materials During the Incubation Period of Cavitation Erosion
Yabuki A., Noishiki K., Komori K., Matsumura M.

Failure Mechanism of a Hydraulic Log Piston and Slipper Assembly
Sikes J.

Development of Pseudoelastic TiNi Tribo Materials
Li D.

Research of Suitable Material Pairs for Applications Operating with High WaterBased Fluids
Oberem R., Murrenhoff H.

Ceramic Parts for Hydrostatic Pumps and Motors
Feldmann D.

PVD-Coatings — Applications in Fluid Power Technology
van Bebber D., Murrenhoff H.

Improving Tribological Performance of Mechanical Components by Laser Surface Texturing
Etsion I., Halperin G., Ryk G.

An Investigation of Fundamental Blistering Phenomena in Rotary Lip Sealing
Schulz F., Wollesen V., Vötter M.

Influence of Lubrication on Wear and Friction on O-Rings in Contact with Yellow Metal
Vötter M., Schultz O.

Hydraulic Valve Problems Caused by Oil Oxidation Products
Sasaki A.

Rust Inhibitor Contamination-Related Problems in Military Aircraft Hydraulic Systems
Sharma S., Snyder C., Gschwender L., Liang J., Schreiber B.

Extending Rolling Element Bearing Life in Hydraulic Systems with Water-based Fluids — The Grease Lubrication Option
Poll G.

The Importance of Shear Stability in Multigraded Hydraulic Fluids
Hyndman C., Kinker B., Placek D.

Corrosive Wear Behavior of 304 Stainless Steel and Its Variation with Alloyed Oxygen-Active Element Yttrium
Zhang T., Li D.

A Study of the Mechanism for Beneficial Effects of Yttrium Additive in Lubricant on Corrosive Wear and Friction of Metals
Liu R., Li D.

The Effect of Oil Type on Wear in Fluid Power Components
Koivula T., Karjalainen R., Ellman A., Vilenius M.

Recent Experiences with Ester Based Fluids in Qualification Tests
Feldmann D., Kessler M.

Author Index


Subject Index


Committee: D02
Paper ID: STP1339-EB
DOI: 10.1520/STP1339-EB
ISBN-EB: 978-0-8031-5567-1

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0-8031-2883-5
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STP1339-EB